Re: E9x M3 Technical Thread
clar;716404 said:
Agree! I changed mine twice and the mileage on my car is only 12k. On the first change around 8k, the oil looked like black sludge with tiny metal bits in it. I changed it again the 2nd time as the first change didn't rectify the grinding noise. The noise has since faded away some what.
Very normal issues with the M3s'.
You guys can try doing the below after changing your differential oil as it worked for me.
For everyone who experiences this noise and has it quieted with a diff fluid additive, don't be surprised if the noise comes back. To some extent, it is the clutch packs in the LSD doing what they are designed to do. The noise is not indicative of any damage being done, and you can ignore it indefinitely.
Many will never hear it because they don't routinely make prolonged tight turns at low speeds.
This noise is relatively common in all autos equipped with LSD and large tires. The LSD clutch packs are there to allow the inner tire to barely rotate, while the outer tire is rotating at a much greater relative rate. In tight turns at higher speeds, the relative difference in wheel rotation between inner and outer tires is minimal.
BMW is also aware of this as per SB.
This Service Information bulletin supersedes SI B33 01 02 dated March 2008.
SUBJECT
Grinding Noise from the Differential during Slow Cornering
MODEL
E90, E92 and E93 M3 from start of production
SITUATION
A grinding noise may be heard coming from the differential during slow cornering. This noise is best heard during tight cornering situations; for example, while parallel parking, driving in a tight circle, etc.
CAUSE
When the rear wheel speed differential varies during tight cornering, a slip stick effect is created on the lining and steel discs incorporated in the differential locking clutch, causing the grinding noise. This noise typically goes away as the locking clutch discs in the differential are broken in.
The break-in time varies depending on driving habits; for example, tighter cornering (working the locking clutch) means that it takes less time to break in the locking clutch discs.
CORRECTION
If a customer complaint is verified as described above on the E46 M3; E60 M5; E63 and E64 M6; or on the E90, E92 and E93 M3 vehicles, the differential oil should be replaced with a specially formulated differential oil, BMW part number 83 22 2 282 583.
PROCEDURE
1. Drain the differential oil. Refer to the appropriate model repair instruction in TIS:
Main Group 33 / Subgroup 10 / RA 0011259.
2. Refill the differential with special differential oil as shown in the illustration below.
Differential fill capacity = 1.2 liters (1.3 quarts).
3. Road test the vehicle.
With the vehicle at operating temperature, drive in tight circles (20 circles in each direction), allowing the special oil to coat the locking clutch discs.
The grinding noise will decrease when the locking clutch discs are sufficiently coated. Some slight noises may still be heard after driving in tight circles. Advise the customer that it will be necessary to drive the vehicle up to 600 miles before all noises are eliminated.
Note: Vehicles that have had the differential oil converted to this special oil should continue to use this oil whenever a service requiring the differential oil replacement is indicated.