Putting a fan on top of air intake?

Re: Putting a fan on top of air intake?

Crufty Dusty said:
mits-td06h-20g.jpg


A Delta 120x120x38mm PC fan according to this page produces 220cfm @ 4600 RPM. Maximum pressure is rated at 0.2 bar.

TFB1212GHE_s.jpg

22.44mm H20 = 0.0026 bar , not 0.2 bar.
 
Re: Putting a fan on top of air intake?

Shaun said:
If engine demand is 200 CFM, though fan is is rated as capable of supporting a max of 300 CFM @ 1 PSI, flow does not exceed what the engine can consume. There is no 100 CFM to be sent back out the MAF because it was never flowing 300 CFM to begin with.

Hmm... I would disagree because you're assuming that the fluid is incompressible, fluid velocity is constant throughout and that the fan blades have no inertia.

Shaun said:
Also at shut down, CFM which is flow over a full minute, is rapidly shut down to between a split second and half second (these little low inertia electric fans really shut down quick). If engine demand is 200 CFM NA, then at this 1 PSI of pressure, the fan is pumping about 213 CFM.

Let's say the fan is 10cm (0.1m) in diameter. Circumference = 0.1*pi m. It is spinning at 4600 RPM or 76 revs/sec. Thus the angular velocity is 0.1 * pi * 76 = 23.8716 m/sec. Let's say a split second is 0.1 sec. Deceleration = 23.8716/0.1 = 238.716 m/sec^2 or 24G's. I'm not sure if the fan can withstand such repeated deceleration.
 
Re: Putting a fan on top of air intake?

Shaun said:
You are confusing bernoulli's equation with compressor ratings. Bernoulli's equation has to do with pressure-velocity trade offs in fluids. Compressor ratings are compressor ratings. 300 CFM @ 1 psi simply means at optimum shaft speed, 300 CFM will be moved till 1 psi over atm pressure is faced - at which flow is compromised slowly as pressure builds. Nothing to do with local pressure and velocity changes as with bernoulli's stuff.

Addressed in previous post.

Shaun said:
Yup so if this is for BMWs that run hotwire, I wouldn't worry about noise and vibration.

Don't BMWs come with DBW throttle...? :eek: :p
 
Re: Putting a fan on top of air intake?

Shaun said:
22.44mm H20 = 0.0026 bar , not 0.2 bar.

Oops! Mea culpa! :eek: :p
 
Re: Putting a fan on top of air intake?

snowman said:
alright, thanks. have a nice day

There is a correction in earlier flowrates by 10% reduction.

So its 165CFM @ 6500rev for a 1.8L engine.
 
Re: Putting a fan on top of air intake?

Crufty Dusty said:
Hmm... I would disagree because you're assuming that the fluid is incompressible, fluid velocity is constant throughout and that the fan blades have no inertia.

Moving greater mass at pressure through the same pipe, you are compressing the air. Obviously air is compressible. Primary school kids learn that in science class, so why would I assume that it isn't?

Fluid velocity is contant from inches downstream of the fan, to inches before the TB. Of course when the blades kick on or off, there is spring effect as the compression starts or decompression starts but this is momentary. I am not sure why you are trying to obfuscate these simple things which make extremely little difference in how much is sent back out the MAF. The raw number shown has already proved this. The small wave effects within the air column when it is abruptly trapped, are irrelevant at these velocities, pressures. There is no 100 CFM / CF to be backed out through the MAF. I have shown so.

Let's say the fan is 10cm (0.1m) in diameter. Circumference = 0.1*pi m. It is spinning at 4600 RPM or 76 revs/sec. Thus the angular velocity is 0.1 * pi * 76 = 23.8716 m/sec. Let's say a split second is 0.1 sec. Deceleration = 23.8716/0.1 = 238.716 m/sec^2 or 24G's. I'm not sure if the fan can withstand such repeated deceleration.

G is half the picture. To complete the picture and find actual loads, you need component mass. 24G is nothing to a low mass fanblade. 24 G applied to large mass amounts to great loads, but the fanblade is not a large mass. Also note I said in earlier post 0.1-0.5 seconds. You are taking the extreme short end. Also, your estimate of 10cm diameter is high. Bilge blowers are not that large in diameter. Computer fans I am not interested in involving, as they have been shown to be lower pressure, lower volumetric flow units, vs bilge blowers.

24G applied to 2gram reed valve is a 48gram load.
24G applied to 30gram impeller is a 720gram load.
24G applied to 500gram piston is a 12,000gram load.

The shaft in a blower is not going to have to support the rough 700 gram load radially since balanced rotation cancels out, but there will be a moment on the shaft. Moment will be reduced somewhat for mass distribution reasons listed above. Even assuming the huge 10cm dia you started out with, 700grams at 10cm makes for a very low moment. approx 0.515 lb-ft torque. A toothpick can take that kind of torque. Even this 0.515 lb-ft figure is on the high side, since mass is distributed not just on the very circumference of the blade, but also all the way along it to the center. To keep things simple, we have assumed that all mass is concentrated on the circumference, artificially raising the torque the shaft has to deal with. Still the force is tiny.

On top of this, shaft speed does not need to reach zero in order for it to stop pressurizing. There is a threshold shaft speed below which there is no meaningful amount of air moved. This is the same for non-positive-displacement blowers whether they be radial, axial, or anything in between. This is demonstrated clearly in turbochargers and centrifugal superchargers that require very high shaft speeds. The first few thousand RPM in those systems produce insignificant amounts or no boost.

So take decel time at 0.25 seconds to reach say 15% of max shaft speed, at a realistic 3.0 inch impeller diameter, consider mass distribution from center of rotation.......and the above mentioned 0.515 lb-ft torque, being miniscule to begin with, is reduced to near nothing.
 
Re: Putting a fan on top of air intake?

Don't BMWs come with DBW throttle...? :eek: :p

DBW or cable throttle, there is still TPS to be read.
 
Re: Putting a fan on top of air intake?

Typo.. previously typed 22.44mm when specs state 26.44mm

26.44mm H20 = 0.0026 bar , not 0.2 bar.
 
Re: Putting a fan on top of air intake?

Shaun said:
Moving greater mass at pressure through the same pipe, you are compressing the air. Obviously air is compressible. Primary school kids learn that in science class.

You don't have to be condescending to get your points across. :) Remember to attack the point, not the person.

shaun said:
Fluid velocity is contant from inches downstream of the fan, to inches before the TB. Of course when the blades kick on or off, there is spring effect as the compression starts or decompression starts but this is momentary. I am not sure why you are trying to obfuscate these simple things which make extremely little difference in how much is sent back out the MAF. The raw number shown has already proved this. The little wave effects within the air column when it is abruptly trapped, are irrelevant at these velocities, pressures.

Forgive me, I don't recall any of this from my primary school education. Why is it not possible for a fan rated to flow 300cfm of air into an engine that demands 200cfm of air when we agree that air is compressible? Isn't this the basis of forced induction? In the previous post, you said this:

Shaun said:
300 CFM will be moved till 1 psi over atm pressure is faced - at which flow is compromised slowly as pressure builds.

By that very definition, throttle plate is closed, the fan is still pushing 300cfm of air. That's when you brought in the idea that these fans stop "in a split second", based off TPS etc and that the length of the tubing plus the pressure makes everything negligible. OK, fine. We still need to find out what kind of forces we're talking about right? Isn't this the basis of the exalted scientific method? To at least get an idea of what we're dealing with before embarking on something?


Shaun said:
You made a large error in assuming 100 CFM had to instantly back out through the MAF. I have shown this is not the case and you nitpick on little 0.1-1% factors like pressure waves in the tube? How far off percentage wise was your 100 CFM ?

Depends on what your definition of "split second" was. If the fan takes exactly 1 minute at the same rotational speed to come to a stop then I'm completely right and there wouldn't be a need for discussion now would there? :p

Shaun said:
G is half the picture. To complete the picture and find actual loads, you need component mass. 24G is nothing to a low mass fanblade. 24 G applied to large mass amounts to great loads, but the fanblade is not a large mass. Also note I said in earlier post 0.1-0.5 seconds. You are taking the extreme short end. Also, your estimate of 10cm diameter is high. Bilge blowers are not that large in diameter. Computer fans I am not interested in involving, as they have been shown to be lower pressure, lower volumetric flow units, vs bilge blowers.

Dude, relax. :)

How was I supposed to know that your "split second" meant 0.5 seconds? A blink of an eye qualifies as a split second, and it shouldn't take 0.5 seconds to bat an eyelid. :) Remember, I'm not disputing anything, we're working together to come up with some numbers so that we have a frame of reference. Refer to my original post.

Shaun said:
24G applied to 2gram reed valve is a 48gram load.
24G applied to 30gram blade is a 720gram load. (this is very conservative too since mass is distributed not just on the very circumference of the blade, but also all the way along it to the center)
24G applied to 500gram piston is a 12,000gram load.

The shaft in a blower is not going to have to support the rough 700 gram load radially since balanced rotation cancels out, but there will be a moment on the shaft. Moment will be reduced somewhat for mass distribution reasons listed above. Even assuming the huge 10cm dia you started out with, 700gram at 10cm makes for a very low moment. approx 0.515 lb-ft torque.

Yet again you see how miniscule the numbers are.

Yes you are absolutely right here.
 
Re: Putting a fan on top of air intake?

Better still! Simplifies things greatly. No TPS or engine RPM to watch, just manifold pressure.

So instead of shutting off or greatly reducing shaft speed when TPS shows closed throttle, they just do it when they see low manifold pressure.
 
Re: Putting a fan on top of air intake?

Whisky_Tango said:
There is a correction in earlier flowrates by 10% reduction.

So its 165CFM @ 6500rev for a 1.8L engine.
ah...getting lesser.... then i guess this ADM product must be useful for me, hee.... thanks!
 
Re: Putting a fan on top of air intake?

snowman said:
ah...getting lesser.... then i guess this ADM product must be useful for me, hee.... thanks!

Yah... you should be able to get some good torque and power.

If you install, appreciate your feedback.

Cheers!
 
Re: Putting a fan on top of air intake?

Whisky_Tango said:
Yah... you should be able to get some good torque and power.

If you install, appreciate your feedback.

Cheers!


Eric,

Would you explain it in layman's term?
If for my car?? will it do good? E36 M40
 
Re: Putting a fan on top of air intake?

Whisky_Tango said:
Yah... you should be able to get some good torque and power.

If you install, appreciate your feedback.

Cheers!
yup, will definately do.
 
Re: Putting a fan on top of air intake?

Wayansurfer said:
Eric,

Would you explain it in layman's term?
If for my car?? will it do good? E36 M40

Hi Andy,

M40 should be a 316i?

If so, then all the more better to have ADM. Cos 1.6L air intake at 6500rev is about 145CFM. So at this point with ADM (238CFM), you should have an extra airflow of 93CFM at high end. So in another words, ur engine will breath better and do not have to worry for lack of air.

You should also get some good torque and power. But dun expect much. Maybe 5hp to 10hp thereabout.

Cheers!
 
Re: Putting a fan on top of air intake?

Eric,

M40 is 318....hmmmmmmmmmmmmmm...
So u reckon still feasible to retrofit this little bugger??
 
Re: Putting a fan on top of air intake?

Wayansurfer said:
Eric,

M40 is 318....hmmmmmmmmmmmmmm...
So u reckon still feasible to retrofit this little bugger??

Opps... paiseh... so its a 318i huh... Then same as snowman liao.

I have not used or tested this ADM, so feasibility is just based on CFM figures.

Its the control module tat Im concern. How accurate it will rev the ADM in accordance to loading via vacuum differentials.

Cheers!
 
Re: Putting a fan on top of air intake?

Thanks....
Will consider lahh but not adding it to my hotlist. Still waiting for my sebring.lol
 

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